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A microfluidic chip for formation and collection of emulsion droplets utilizing active pneumatic micro-choppers and micro-switches

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Abstract

The formation of emulsification droplets is crucial for many industrial applications. This paper reports a new microfluidic chip capable of formation and collection of micro-droplets in liquids for emulsion applications. This microfluidic chip comprising microchannels, a micro-chopper and a micro-switch was fabricated by using micro-electro-mechanical-systems (MEMS) technology. The microfluidic chip can generate uniform droplets with tunable sizes by using combination of flow-focusing and liquid-chopping techniques. The droplet size can be actively fine-tuned by controlling either the relative sheath/sample flow velocity ratios or the chopping frequency. The generated droplets can be then sorted to a specific collection area utilizing an active pneumatic micro-switch formed with three micro-valves. Experimental data showed that the olive oil and sodium-alginate (Na-alginate) droplets with diameters ranging from 3 μm to 70 μm with a variation less than 14% is successfully generated and collected. The development of this microfluidic system can be promising for emulsion, drug delivery and nano-medicine applications.

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Abbreviations

DI water:

deionized water

DNA:

deoxyribonucleic acid

EMV:

electromagnetic valve

MEMS:

micro-electro-mechanical-systems

Na:

sodium

PDMS:

polydimethylsiloxane

SEM:

scanning electron microscope

V 1 :

sheath flow velocity

V 2 :

sample flow velocity

o/w:

oil-in-water

o/o/w:

oil-in-oil-in-water

o/w/o:

oil-in-water-in-oil

w/o:

water-in-oil

w/o/w:

water-in-oil-in-water

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Acknowledgment

The authors gratefully acknowledge the financial support provided to this study from National Science Council in Taiwan (NSC 95-2221-E-006-150).

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The authors declare no competing interests.

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Correspondence to Gwo-Bin Lee.

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Lai, CW., Lin, YH. & Lee, GB. A microfluidic chip for formation and collection of emulsion droplets utilizing active pneumatic micro-choppers and micro-switches. Biomed Microdevices 10, 749–756 (2008). https://doi.org/10.1007/s10544-008-9186-3

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