Elsevier

Biomaterials

Volume 34, Issue 10, March 2013, Pages 2539-2546
Biomaterials

A chitosan thermogel for delivery of ropivacaine in regional musculoskeletal anesthesia

https://doi.org/10.1016/j.biomaterials.2012.12.035Get rights and content

Abstract

Postoperative pain within the first days following musculoskeletal surgeries is a significant problem for which appropriate management correlates to positive clinical outcomes. While a variety of pain management modalities are currently used for postoperative pain, an optimal strategy has yet to be identified. Utilizing local anesthetics to convey analgesia through neural blockade represents a promising approach to alleviate postoperative pain. Unfortunately, local anesthetics are often associated with short half-lives, local tissue site reactions, and systemic toxicity. Drug delivery systems such as liposomes, microparticles, and nanoparticles have been previously utilized to extend analgesia, but these systems can easily diffuse from the injection site. In order to overcome this limitation a combination of drug delivery technologies were utilized. Ropivacaine base nanoparticles were fabricated and entrapped with dexamethasone using a chitosan thermogel delivery system in order to enhance neural blockade. Using a rat sciatic neural blockade model, this system was able to limit sensory function and motor function for up to 48 h. This approach utilized a low solubility drug, a drug action enhancer, nanoparticles, and a thermogel matrix together to yield a multi-faceted delivery system capable of providing moderate-term pain management.

Introduction

A variety of musculoskeletal procedures including fracture fixation, total knee replacement, total hip replacement, and rotator cuff repair result in considerable postoperative pain for up to 48 h following surgery [1]. A variety of medications are available to patients dealing with postoperative pain such as acetaminophen, non-steroidal anti-inflammatory drugs, corticosteroids, anesthetics, and opioids. Recently, the use of local anesthetics to provide postoperative analgesia has received considerable scientific and clinical interest [2], [3]. While promising, local anesthetics possess short durations of action so neural blockade enhancers like dexamethasone are often utilized in combination with these drugs [4], [5]. A variety of local anesthetics are available on the market with the amino-amide drugs lidocaine, bupivacaine, and ropivacaine being three of the most commonly used. Bupivacaine and ropivacaine have been shown to cause longer peripheral neural blockade (4.5–12 h) than lidocaine (1–2 h) [6], [7], [8]. In order to extend the activity of these fast acting local anesthetic drugs, a neural blockade enhancer like dexamethasone is often included. Bupivacaine is a widely used long-acting anesthetic, but is associated with significant cardiotoxicity and neurotoxicity [9], [10]. Ropivacaine, the propyl analog of bupivacaine, has been shown to be less cardiotoxic and neurotoxic than bupivacaine [11], [12] while maintaining a similar duration of action [13]. Additionally, ropivacaine possesses lower lipid solubility [14] and vasodilation [15] than bupivacaine allowing for better retention in the local environment it is delivered. While promising, local anesthetics require continuous infusion to maintain desirable postoperative pain management [16] which can lead to significant issues such as adverse local tissue reactions [17] and systemic toxicity [18], [19].

The use of biomaterials to achieve controlled release of local anesthetics has the potential to yield a safe, localized, long-acting postoperative pain management system. A number of biomaterial-based carriers have been previously explored including liposomes [5], microparticles [20], and nanoparticles [21]. These materials are capable of extending the release of encapsulated drugs, but can freely diffuse from the injection site. Thermogels are a class of biomaterials capable of existing as injectable solutions at room temperature that transition to colloidal gels in situ as they warm to body temperature. These materials are ideal for sustained, localized anesthetic delivery since the drug can be easily dispersed and then injected into the patient where upon gelation, the thermogel will maintain drug delivery at the injection site. Thermogels can be composed of a variety of different synthetic [22], [23] or natural polymers [24], [25]. Chitosan is a linear polysaccharide that is synthesized by deacetylating chitin, a structural element found in the exoskeleton of crustaceans. It can be crosslinked by inorganic phosphate salts to become a thermogelling solution which has shown promise as an injectable drug delivery vehicle for over ten years [26], [27]. Chitosan thermogels are non-cytotoxic [28], can be tailored to gelate quickly [29] while capable of maintaining sustained payload delivery [28], [30], and degrade slowly over time into bioresorbable products [31], making them promising local anesthetic delivery vehicles.

In the present study, chitosan thermogels were utilized to deliver ropivacaine base nanoparticles with and without dexamethasone. Our hypothesis was that a gel system composed of chitosan, ropivacaine and dexamethasone would result in controlled anesthetic drug delivery and sustained anesthetic effects in vivo.

Section snippets

Materials

Ropivacaine hydrochloride was a generous gift from AstraZeneca (London, United Kingdom). Dexamethasone microparticles (1.69 ± 0.89 μm) and ammonium hydrogen phosphate (AHP) were purchased from Sigma–Aldrich (Saint Louis, MO). Ultrapure biomedical grade chitosan (>74.5% deacetylation) was obtained from Biosyntech (Quebec City, Canada). Deionized, distilled water (ddH2O) was generated by a Millipore Milli-Q integral water purification system (Billerica, MA).

Aqueous precipitation of ropivacaine base

Crystalline ropivacaine hydrochloride

Aqueous precipitation of ropivacaine base nanoparticles

Ropivacaine hydrochloride comes as a free flowing crystalline white powder comprised of large, rough bricks 100–500 μm in each dimension (Fig. 3A) which was solubilized in water. Adding 14 N ammonium hydroxide to the ropivacaine hydrochloride solution dissociates the two solutes causing rapid precipitation of the insoluble, amorphous ropivacaine base. SEM analysis of the precipitated ropivacaine base shows that this process yields the formation of ropivacaine base nanoparticles (Fig. 3B). Using

Discussion

Ropivacaine hydrochloride was FDA cleared in 2000 for continual infusion delivery for postoperative pain management for up to 72 h [33]. Unfortunately, the continual intra-articular delivery of ropivacaine hydrochloride has been associated with cases of severe chondrolysis in musculoskeletal applications [34], [35]. In order to maintain the effectiveness of the drug while minimizing its toxicity, this study considered the development of a controlled release, postoperative pain management system.

Conclusions

The use of repeated injections or continual infusion of short acting therapeutics is a sub-optimal solution for the treatment of musculoskeletal postoperative pain in some settings. This report describes a ropivacaine–chitosan thermogel controlled release system for moderate term pain relief. The delivery system demonstrated efficacy for up to 48 h in vivo providing significant potential for clinical applications.

Acknowledgments

The reported research was supported by USAMRMC Grant W81XWH-07-1-0425 and the Raymond and Beverly Sackler Foundation. Dr. Laurencin is a recipient of the National Science Foundation Presidential Faculty Fellow Award and the National Science Foundation Presidential Award for Excellence in Science, Engineering and Math Mentoring. The authors wish to thank Cynthia Huang (Department of Biomedical Engineering, University of Virginia) for her assistance with microphotography.

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