Elsevier

Polymer Testing

Volume 29, Issue 2, April 2010, Pages 159-163
Polymer Testing

Test Equipment
In situ materials characterization using the tissue diagnostic instrument

https://doi.org/10.1016/j.polymertesting.2009.10.005Get rights and content

Abstract

An understanding of the mechanical behavior of polymers is critical towards the design, implementation, and quality control of such materials. Yet experiments and method for the characterization of material properties of polymers remain challenging due the need to reconcile constitutive assumptions with experimental conditions. Well-established modes of mechanical testing, such as unconfined compression or uniaxial tension, require samples with specific geometries and carefully controlled orientations. Moreover, producing specimens that conform to such specifications often requires a considerable amount of sample material. In this study we validate a micromechanical indentation device, the Tissue Diagnostic Instrument (TDI), which implements a cyclic indentation method to determine the material properties of polymers and elastomeric materials. Measurements using the TDI require little or no sample preparation, and they allow the testing of sample materials in situ. In order to validate the use of the TDI, we compared measurements of modulus determined by the TDI to those obtained by unconfined compression tests and by uniaxial tension tests within the limit of small stresses and strains. The results show that the TDI measurements were significantly correlated with both unconfined compression (p < 0.001; r2 = 0.92) and uniaxial tension tests (p < 0.001; r2 = 0.87). Moreover, the measurements across all three modes of testing were statistically indistinguishable from each other (p = 0.92; ANOVA) and demonstrate that TDI measurements can provide a surrogate for the conventional methods of mechanical characterization.

Introduction

Polymers are commonly used materials for many design applications due to their relatively low thermal and electrical conductance, ease of surface modification, and compatibility with biological materials [1], [2], [3], [4], [5]. In order to effectively and optimally utilize polymers, the accurate characterization of material behavior of polymers is necessary for design processes. One of the industry standards for polymer testing is the use of a durometer as specified, for example, in ASTM D2240 [6]. The durometer, which measures the depth of an indentation in the material created by a given force on a standardized indenting platen, is an inexpensive and convenient instrument for mechanically characterizing these polymers. However, the resulting durometer reading, although numerical, does not directly provide a constitutive relationship between load and deformation in the same manner that parameters such as elastic modulus do. Although durometer numbers typically increase with increasing elastic moduli, substantial variability exist in the conversion of the durometer number to elastic modulus [7], and the accuracy of conversion depends considerably on scale [8], [9] and material [10].

Standard material test devices deploying tensile or compressive modalities are often used to characterize polymer materials. However, because rubbers and other polymeric materials exhibit non-linear material behavior and may depend on temperature, frequency, and scale [11], [12], it is difficult to fully characterize material behavior across the full range of environmental and loading conditions. Simplifications are frequently made to obtain material behavior at a specific set of conditions. For example, since polymers are commonly used in low deformation design situations, it is convenient and practical to determine the material properties from the linear region of the curve in the limit of low stresses and strains [13]. Furthermore, accurate mechanical characterization requires carefully controlled sample shapes to allow the derivation and validation of constitutive relationships. However, the preparation of conforming samples for typical mechanical testing modalities is laborious, costly, and may not directly reflect the in situ mechanical behavior of the polymer. Thus, the ability to non-destructively evaluate material behavior at the site of polymer deployment may alleviate experimental efforts to provide a more accurate assessment of the polymer's real-world performance.

The indentation testing of materials is widely used to characterize the material properties of polymers under quasi-static and dynamic conditions because of its non-destructive nature, ease of computation, and minimal requirements on sample dimensions [14], [15]. The Tissue Diagnostic Instrument (TDI), a new developed instrument developed in our laboratory, uses a cyclical indentation method to non-destructively determine the material behavior of polymers and tissues.

The overall goal of this study is to compare the material measurements made using the TDI with those measured using well-established methods of mechanical testing, and to determine whether the TDI provides measurements that demonstrate similarly significant trends across different materials at the same environmental conditions as the classical modalities.

Section snippets

Device development

This study uses the Tissue Diagnostic Instrument (TDI) [16], an extension of the Bone Diagnostic Instrument [17], [18], [19], as a tool for obtaining material property measurements of polymers. The device collects force and displacement data using a displacement transducer and a load cell that quantifies the movement of an indentation probe driven cyclically by a force generator (Fig. 1). The force and displacement data are analyzed semi-automatically by a custom LabView program that calculates

Durometer measurements

Several materials demonstrated substantial variations, as much as 15% in some cases, in the measured durometer number despite being rated for the same durometer number. However, the measured durometer values using an A-Scale Rex Gauges 1600 Durometer correlated significantly with the reported values (Fig. 5; p < 0.001; r2 = 0.98; Pearson's correlation).

Comparisons across mechanical testing modalities

Consistent with the exhibited trends in the measured durometer numbers, similar trends were observed across different materials in the measured

Conclusions

Different elastomeric materials were measured with the TDI, a Bose Electroforce load frame in unconfined compression and a MTS load frame in uniaxial tension machine to characterize their material properties. These materials were first measured using a durometer to confirm the material hardness against the manufacturer's specifications. Although the modalities for the determination of a modulus shown here are constitutively different in their definitions and methodologies, the results obtained

Acknowledgments

We gratefully acknowledge the support of this work under grants GM065354 (NIH) and W81XWH-05-1-330 (DoD) and all of our collaborators within the University of California system whose efforts, ideas, and support have made this manuscript possible.

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