Introduction

Natural products have often been extolled as highly valuable and productive resources for uncovering a rich diversity of novel chemical structures, pharmaceutical or agrochemical leads and unique medicinal chemistry templates that show diverse biological activities.1, 2, 3, 4, 5, 6, 7, 8 As such, natural products provide valuable alternatives for finding new directions in medicinal chemistry discovery programs that are not readily available through other chemical approaches, such as screening of large existing compound libraries, synthesis of newer analogs of known agents, creation of synthetic combinatorial chemistry libraries or applications of computer-guided synthesis. Although they possess their own set of significant challenges, natural products provide unique opportunities for exploring uncharted chemical spaces and opening new frontiers of structural novelty that are otherwise unattainable by other discovery strategies.

The spinosyns are a unique family of fermentation-derived insecticides having potent activity and lower environmental effect. The discovery and commercial development of these agents is an example of latter-day success for natural products in fulfilling its creative potential to find novel, commercially useful and valuable new products. This review will summarize the history of the spinosyns and provide an overview of their key features and their development into important commercial agents for insect treatment and control.

Discovery of spinosyns

Isolation of microorganisms from diverse soil samples, fermentation of such soil-derived microbes under defined conditions and screening of the resultant fermentation broths or partially purified extracts is a long-honored methodology for finding new chemical structures showing desirable biological activities.1, 9, 10, 11, 12 Beginning with the discovery of penicillin, these methods generally reached their pinnacle in the 1950s and 1960s, at which time most antibiotic classes in therapeutic use today had been discovered. Subsequent years witnessed a slow but steady decrease in the discovery of important new fermentation products, but despite diminishing returns during that period, many large pharmaceutical companies had not yet eliminated their natural product programs.

The discovery of the avermectins and their potent anthelmintic and other anti-parasitic activities revolutionized the field of veterinary medicine by introducing a commercially successful product showing strong activity against both ectoparasites and endoparasites, which was thus termed an endectocide.13, 14 Subsequent studies of the structurally similar milbemycins revealed similar activities. This important and highly successful family of drugs spurred strong interest in finding other novel molecules that would show similar or superior endectocidal properties.

One strategy for finding new fermentation products was to investigate non-traditional microorganisms (not Streptomyces or Micromonospora). During the course of such a program at Eli Lilly and Company in the early 1980s, a novel microbe was isolated from a soil sample collected at a rum still in the Virgin Islands.15 It was identified by taxonomic studies as a new species of a less common genus of soil actinomycetes and was named Saccharopolyspora spinosa sp. nov. and assigned the corporate code number A83543.15 A discovery screening program had also been established to search for new endectocides from fermentation. A critical component of that program was the development of a 96-well microtiter plate assay to look for inhibitors of mosquito larvae. This assay was sufficiently sensitive, selective and amenable to the higher capacity needed to efficiently screen a larger number of fermentation broths and extracts. When the A83543 culture broth was screened through this mosquito larvicide assay, insecticidal activity was recorded. The absence of antibacterial and antifungal activity suggested that this culture might possess selective activity rather than broad toxicity and thus might contain new compounds having a profile different from previously discovered ones.15, 16, 17, 18

A long-recognized concern within fermentation products research has been the potential existence of an extremely potent new compound in the fermentation broth at only barely detectable amounts that could easily be overlooked and prematurely discarded. When analyzing any new fermentation broth, it is critical to account for all of the activity detected during screening to reasonably eliminate the chance that such an extremely potent molecule might be present to cause the observed activity. The spinosyns fit those concerns: extremely potent agents that were reproducibly active in the biological assays, but present in only minute amounts below the detectable level in HPLC analyses. These circumstances made isolation very difficult without a validated chromatographic assay containing an identified HPLC peak correlated with activity to guide separations. In spite of many substantial difficulties, the dedicated and logical persistence by the isolation chemists and fermentation microbiologists in maintaining the culture, following the activity and improving titers was eventually successful in locating the active components by HPLC. As a result, a novel family of structurally unique polyketides showing the sought-after insecticidal activity was finally obtained initially in very small amounts from the A83543 culture.15, 16, 17, 18, 19, 20, 21, 22

Structure and synthesis

The individual A83543 components were subsequently given the generic name of spinosyn to connect these compounds with their producing microorganism, S. spinosa.23 The major component in the fermentation is spinosyn A (1), whose structure is depicted in Figure 1.24 The structure was determined by NMR, MS and X-ray analyses and comprises a tetracyclic polyketide aglycone to which is attached a neutral saccharide substituent (2,3,4-tri-O-methyl-α-L-rhamnosyl) on the C-9 hydroxyl group and an aminosugar moiety (β-D-forosaminyl) on the C-17 hydroxyl group (Figure 1). The absolute configuration was established by the co-identity of forosamine, obtained by hydrolysis of spinosyn A, with D-forosamine obtained from hydrolysis of spiramycin.24 This spinosyn tetracyclic ring system composed of a cis-anti-trans-5,6,5-tricyclic moiety fused to a 12-membered lactone is a unique ring system. The most closely related structures seem to be the ikarugamycin–capsimycin group, although they have a different substituent pattern and the opposite absolute stereochemistry of their 5,6,5 ring system, which is fused to a macrolactam containing an embedded tetramic acid.25, 26

Figure 1
figure 1

Structures of spinosyn A (1) and spinosyn D (2).

The second most abundant fermentation component is spinosyn D (2), which is 6-methyl-spinosyn A (Figure 1). Spinosyn D is likely formed by incorporation of propionate instead of acetate at the appropriate stage during polyketide assembly.16, 27 Fermentation of S. spinosa produces a natural mixture containing spinosyn A as the major component and spinosyn D as the minor component, a mixture that has been named spinosad.23

This unique and highly complex core structure of the spinosyns has provided challenging opportunities for synthesis. The first synthesis yielded the enantiomeric (+)-A83543A because the absolute stereochemistry had not yet been established when this synthesis was begun.28 Total syntheses of the natural (−)-enantiomer have been subsequently accomplished.29, 30 In addition, studies analyzing methodology for the synthesis of both the natural product and certain analogs have been conducted.31, 32, 33, 34

Fermentation-derived analogs

Numerous structurally related compounds from various spinosyn fermentations have now been isolated and identified. Their structures fall into several general categories of single-type changes in the aglycone or saccharides of spinosyn A (Figure 2).16, 17 Some factors have either one additional or one missing C-methyl group relative to spinosyn A, which would occur biosynthetically by interchanges of acetate and propionate at appropriate times during formation of the polyketide framework. In addition to spinosyn D (6-methyl-spinosyn A), other single C-methyl-modified factors include spinosyn E (16-demethyl-spinosyn A) and spinosyn F (22-demethyl-spinosyn A). Modifications of the two saccharides include spinosyn H (2′-O-demethyl-spinosyn A), spinosyn J (3′-O-demethyl-spinosyn A), spinosyn B (4′′-N-demethyl-spinosyn A) and spinosyn C (4′′-di-N-demethyl-spinosyn A). Another structural change is replacement of the aminosugar, D-forosamine, by a different saccharide such as L-ossamine (spinosyn G).16, 35

Figure 2
figure 2

Variability in substituents found in initial spinosyn factors.

One analog that was not found in the initially isolated series was 4′-O-demethyl-spinosyn A (spinosyn K). It was subsequently obtained from fermentation in the presence of the O-methyltransferase inhibitor, sinefungin, which proved to be a specific inhibitor of the 4′-O-methyltransferase in spinosyn biosynthesis.36 During the course of strain improvement studies, a variety of mutant strains of S. spinosa were isolated that had a non-functional 2′-, 3′- or 4′-O-methyltransferase. Fermentation studies of these biosynthetically blocked mutant strains alone or combined with the use of sinefungin yielded many additional factors having one or more changes in their patterns of O-, N- and/or C-methyl substitution compared with spinosyn A; more than 20 such modified analogs of spinosyn A have now been isolated.18, 36, 37, 38

More recently, another species of Saccharopolyspora, named S. pogona, was discovered that produces an even larger series of more than 30 structurally related compounds.39, 40 One distinctive feature of many compounds in this newer series is a C-21-(2-butenyl) substituent in place of the previous 21-ethyl group, leading to the name of butenyl-spinosyns (or pogonins). 2-Butenyl analogs of spinosyns A (3) and D (4) are depicted in Figure 3. Some of the other components of this new series differ from the original spinosyn series with changes such as an 8β-hydroxyl group, a 17-O-sugar different from forosamine, a C-21 unsaturated substituent different from 2-butenyl or an expanded macrocyclic ring.39, 40 The large number and wide diversity of known biosynthesized structures suggest that an even broader range of biosynthetic variations might be possible and that additional structural variations of the spinosyns may still yet be found. In addition, very little effort on bioconversions of the spinosyns has yet been reported.40

Figure 3
figure 3

Structures of representative 21-(2-Butenyl)-spinosyns.

Biosynthesis and molecular microbiology

The extremely low yields initially obtained from spinosyn fermentations prompted both strain improvement and fermentation development programs to increase titers.19, 41, 42 Fermentation development analyzed parameters such as oxygen consumption, anti-foaming agents, media composition, nutrient requirements and growth conditions.19, 42, 43 One study found that spinosyn aglycone consumed all available deoxysugar, and hence duplication of genes stimulating deoxysugar biosynthesis was performed and spinosyn production was substantially increased.44 In addition to increasing titers, the strain development program created other mutant strains that were important for learning biosynthetic pathways. Initial studies showed that the aglycone of spinosyn A is assembled from nine acetate and two propionate units through a type I polyketide synthase (PKS) pathway and the two sugars are sequentially added to the aglycone, but many further details about the exact sequence and nature of these events were unknown or ambiguous.17, 27, 45

Cloning and analysis of the spinosyn biosynthetic gene cluster in S. spinosa provided a wealth of additional information.44, 46, 47 The anticipated PKS genes for assembling the polyketide chain were identified, but the specific mechanism(s) by which intramolecular crossbridging occurred to form the four rings of the aglycone was not definitively established. The proposed pathway involved thioesterase cleavage of the polyketide chain to form a 22-membered monocyclic macrolide whose subsequent intramolecular cyclizations were possibly controlled by the genes spnF, spnJ, spnL or spnM.46, 47, 48 A subsequent investigation showed that SpnJ is an oxidase that converts the 15-hydroxyl group of the post-PKS monocyclized macrolactone (5) to a 15-keto group (6), but without any intramolecular cyclization (Figure 4).49 Elucidating the detailed nature of the intramolecular cyclization steps leading to the aglycone (7) remains the object of further analyses.

Figure 4
figure 4

Proposed post-PKS biosynthetic steps.

Analysis of the butenyl-spinosyn pathway showed analogous results with an additional PKS module to account for the C-21-butenyl group, suggesting a common origin for the two species.39 The C-21 substituent has also been altered by genetic engineering of the PKS starter module to accept a variety of non-natural substrates and then incorporate them into new unnatural C-21-modified spinosyn analogs.50

A different genetically engineered mutant strain produced a new 17-α-O-L-olivosyl analog instead of the natural β-O-D-forosaminyl parent.51 Other recent studies have further characterized the enzymes involved in biosynthesis of the amino- and neutral sugars.52, 53, 54, 55 The currently favored biosynthetic pathway for converting the aglycone (7) to spinosyn A (1) proceeds by addition of rhamnose, sequential 2′-, 3′- and 4′-O-methylation and addition of forosamine (Figure 5). Further studies exploring the entire pathway of spinosyn biosynthesis and genetic engineering of various stages are likely to continue and to uncover intriguing results and novel applications.

Figure 5
figure 5

Addition of saccharides to the spinosyn aglycone.

Insecticidal activity of spinosad

Initial testing of the original series of spinosyns revealed potent and broad-spectrum activity from several factors against numerous commercially important insect pests. The spectrum of target insects included many species of Lepidoptera and Diptera along with some members of several other insect orders, such as planthoppers, leafhoppers, spider mites and cockroaches.20, 23, 36 The potent and broad activity showed against many problematic larval species of Lepidoptera was especially intriguing. Several publications and patents have subsequently reported extensive insecticidal data generated from the many natural spinosyns in detailed tabular formats.20, 37, 38, 56, 57 Spinosyn A was generally the most active factor, whereas spinosyn D was usually close to equipotent. Insecticidal activity against many problem species was often comparable to that of commercially used insecticides, including some pyrethroids. Insecticidal activity was observed after administration of the spinosyns by a variety of delivery methods, including contact and oral feeding assays.

The activities showed by the two primary naturally occurring factors, spinosyns A and D, were relatively similar, and hence the fermentation-derived mixture of spinosyn A (major component) and spinosyn D (minor component) was developed under the generic name of spinosad.23, 58 Several commercial products containing spinosad as their active ingredient have now been produced by Dow AgroSciences (Indianapolis, IN, USA) as components of their Naturalyte series of insect control agents.59 These products include Tracer for the control of major worm pests on many field crops, SpinTor and Success for broad-spectrum insect control on a wide variety of crops, Conserve for insect control on turf and ornamental plants, Entrust for insect control on organic crops, and fruitfly and fire ant bait traps.59, 60 The products are also useful in integrated pest management and insecticide resistance management programs.59 Furthermore, spinosad-containing products have been approved by several organizations in the United States and other countries for use in organic agriculture.60 The successful development of this efficacious new series of spinosad-based insect control pesticides having a reduced risk to non-target species and lower potential for environmental damage when compared with other insecticides was awarded the Presidential Green Chemistry Challenge Award in 1999.60, 61

Veterinary and human health activities

Numerous insects and acarids, especially those that feed on a blood meal, cause many serious health problems and suffering for livestock, companion animals and humans. Consequently, as a result of their strong anti-parasitic activity, the spinosyns have been investigated since their discovery for potential veterinary applications.20, 57 Using spinosad as the active ingredient, Elanco Animal Health (Greenfield, IN, USA) has developed several applications for livestock animals. Extinosad was first registered in Australia in 2001 and then in New Zealand for control of blowfly strike, lice and maggots on sheep using several different delivery formats.57, 62 It has also been developed in Australia as Elector PSP to control flies and darkling beetles on agricultural animal premises.62 More recently, with spinosad as its active ingredient, Elector was approved in the United States for control of hornflies and both sucking and chewing lice on cattle, and Elector PSP was approved for control of beetles and flies on agricultural animal premises.62, 63, 64

Ticks are another major blood-feeding parasite for which novel acaricides are needed. Spinosad has shown activity against several tick species in laboratory assays and has been analyzed for potential efficacy against Boophilus ticks on cattle.65, 66, 67 Other studies have been conducted to evaluate the potential utility of spinosad against several other problem insect parasites, such as screwworm and tsetse flies.68, 69

Biting and blood-feeding parasites also cause serious problems of health and discomfort for companion animals as well as livestock. Several recent studies of spinosad have shown its efficacy against fleas when administered orally to dogs.70, 71, 72 Elanco Companion Animal Health has received US Food and Drug Administration approval for a chewable tablet named Comfortis that provides treatment and control of fleas on dogs with month-long protection.62 Preliminary studies are also being conducted for the potential efficacy of spinosad when administered orally against ticks in dogs.73

Another parasitic health problem is head lice afflicting humans. Spinosad has shown activity in laboratory bioassays against permethrin-susceptible body lice and permethrin-resistant head lice.74 A creme rinse product named Natrova containing spinosad as the active ingredient is currently under development by ParaPRO LLC (Carmel, IN, USA) for the treatment of head lice.75

Semisynthetic derivatives and SAR

After their initial discovery and promising biological evaluations, the structural novelty and potent insecticidal activities of the spinosyns prompted a long-range program of preparation and testing of semisynthetic derivatives. From these extensive efforts, over 1000 analogs and derivatives have now been obtained and tested.18 Numerous publications have reported the preparation of a wide structural diversity of semisynthetic compounds, the evaluation of their biological activities and their structure–activity relationships (SARs).18, 57, 76, 77, 78, 79, 80, 81, 82, 83 As space is limited, only a few results of the SAR will be summarized in this review.

It was recognized early that both saccharides are important for insecticidal activity. Forosamine was easily and selectively hydrolyzed from spinosyns under mildly acidic conditions, whereas selective removal of the neutral sugar was achieved from the biosynthetically blocked mutant-derived spinosyns J and L (3′-O-demethyl analogs of A and D, respectively) through sequential 3′-oxidation and base-catalyzed elimination reactions (Figure 6).84, 85 The diverse pseudoaglycone and aglycone derivatives were also useful in biosynthetic feeding studies to elucidate the plausibility and sequence of various post-PKS transformations.81 Initial SAR results indicated that forosamine could be replaced by certain nitrogen-containing sugar and non-sugar substituents with retention of some degree of activity.57 Similarly, activity was only retained after some limited changes in the structure of the neutral sugar, especially certain modifications at C-2′ and C-3′ of the tri-O-methylrhamnose moiety.82, 86

Figure 6
figure 6

Structures of 9- and 17-pseudoaglycones of spinosyn A.

Early modifications of the tetracyclic core included several stereoselective reductions and epoxidations of the 5,6- and 13,14-double bonds (see Figure 1).57, 87 However, the 6-methyl group of spinosyn D (2, Figure 1) substantially hindered hydrogenation of its 5,6-double bond. The biological activity of these oxidation and reduction products was usually dependent on the stereochemistry of the reaction products. In contrast, many of the other sites within the spinosyn aglycone had been inert to chemical modification because of their saturated hydrocarbon nature. The discovery of the butenyl-spinosyn series allowed access to several previously unachievable modifications by introducing several new chemical handles, including the C-21 unsaturated substituents, ring-expanded 14-membered lactone and C-8 hydroxyl group. Some modifications exploring the chemistry of some of these new butenyl-spinosyns have been recently reported.88

In addition to intensive examination and analysis of the emerging SAR trends by traditional medicinal chemistry methods, a neural network-based quantitative SAR study was also applied to the database of existing compounds and their activities.89, 90, 91 This application of artificial intelligence was used to help identify promising directions for further modifications of the spinosyn structure. Analysis of this artificial intelligence model suggested that O-alkyl groups on rhamnose that were longer than methyl would confer greater activity against tobacco budworm larvae and that lengthening the 3′-O-methyl group in particular would be the most beneficial approach to study.89 Thus, 3′-O-alkyl derivatives were synthesized using the fermentation-derived mixture of spinosyns J (11) and L (12) as starting material (Figure 7). In addition, previous studies of the 5,6-dihydro derivative of spinosyn A had shown some potentially advantageous improvements in spectrum, potency and photostability.91, 92 Combining the reactions of 3′-O-ethylation and 5,6-reduction yielded the mixture of 3′-O-ethyl-5,6-dihydro-spinosyn J (14) and 3′-O-ethyl-spinosyn L (15) that was named spinetoram (13) (Figure 7). It showed greater potency, earlier onset of activity and longer duration of control against certain insects when compared with spinosad while retaining broad-spectrum insect control and low environmental effect on non-target species.91, 92 In recognition of the innovative research approach that was used to improve upon the naturally occurring spinosyns while maintaining the reduced risk to non-target species and the lower potential for environmental damage compared with other insecticides, spinetoram was awarded the Presidential Green Chemistry Challenge Award for Designing Greener Chemicals by the US Environmental Protection Agency in 2008.91 Spinetoram has been successfully developed as the new commercial products Delegate and Radiant for insect control on a variety of agricultural crops.59

Figure 7
figure 7

Origin and structure of spinetoram (13).

MOA and resistance

Studies to date have concluded that the mechanism(s) by which spinosyn exerts its insecticidal action is different from those of any other known agents, and thus spinosyn has a unique, although as yet incompletely defined, mechanism of action (MOA).18, 93 This conclusion is based upon the lack of an effect by spinosyn, either positive or negative, on binding of other known insecticides to their particular receptors.93 Initial investigations had concluded that the primary action of spinosyn A affected the insect nervous system and disrupted neuronal activity by exciting motor neurons and causing involuntary muscle contractions, eventually leading to paralysis and death.94, 95 Later studies found that spinosyn interacted with both γ-aminobutyric acid receptors and nicotinic acetylcholine receptors, thereby implicating these receptors in the MOA, although in a manner distinct from the interactions by other insecticides.96 Subsequent investigations provided additional evidence for such a unique MOA, involving an unidentified subtype of nicotinic acid receptors as well as an antagonistic effect on γ-aminobutyric acid receptors.18, 93, 97 Most recently, knockout studies in Drosophila melanogaster implicated the Dα6 subunit of the nicotinic acetylcholine receptor as a target site of spinosyn.98, 99, 100 Additional work will undoubtedly lead to the fuller delineation of the entire detailed MOA of these unique insecticides.

As one would expect for a new insecticide having a MOA different from those of other agents, cross-resistance between spinosyn and other agents was initially absent or low.18, 101, 102 This result reinforces the proposal for a unique MOA. However, as well known for other insecticides, continued usage is likely to exert selective pressures on insects and to eventually provoke resistance. Consequently, strategies and management practices to minimize and manage the potential development and spread of resistance are always critical to anticipate and plan early.18, 58

A review of all reports of susceptibility and resistance is beyond the scope of this review. Generalized conclusions are difficult to make because published results are usually individual cases that have many different variables, such as the insect species and its development stage, type of treated plants, location and climate, management practices, type of assay, environmental effects, etc. One of the first cases of resistance development was reported in diamondback moths in Hawaii, although changes in management practices restored susceptibility, suggesting resistance was reversible.18, 103, 104 Among examples from various studies, resistance in codling moth larvae has varied from none to problematic.105, 106 Resistance was reported in four of five field populations of beet armyworm in Mexico.107 A recent study reported that spotted bollworm on cotton in Pakistan remained generally susceptible.108 Variable degrees of cross-resistance in a variety of pest species between spinosad and some, but not all, other agents have been reported.109, 110, 111, 112, 113, 114 Despite the many differences in details, the overriding conclusion of most studies is that rotation of different mechanistic classes of insecticides is critical to manage resistance problems. Combinations of insecticides have also been considered as means to minimize resistance.115

Environmental effects

A major advantage of spinosad when compared with many other insecticides is its relatively selective activity against target insects, such as Lepidoptera and Diptera species, coupled with generally lesser activity against many beneficial insect predators and other non-target species.18, 37, 58 Extensive studies of the effects of spinosad on many beneficial species have been published.116, 117, 118, 119, 120, 121, 122, 123 Detailed results may vary depending on the specific species and their stage of development, the particular methods of administration and the type and timing of exposure to a species.122, 123 Thus, critical factors such as timing and method of insecticide application that account for the potential presence of particular beneficial organisms can significantly diminish undesired effects on non-target species. The overall assessment is that the selectivity of the spinosyns against target species is significantly improved over many older insecticides and that spinosad has a reduced risk to beneficial species when compared with many other insecticides.18, 116, 117, 118, 119, 120, 121, 122, 123, 124, 125, 126

Another important attribute of the spinosyns is their lower toxicity and reduced risk toward mammals and many other aquatic and avian animals when compared with many other insecticides.18, 37, 58, 80 As it also occurs for insect predators, the detailed toxicology results vary, depending on the particular animal, route of administration, duration of exposure and other experimental variables. In addition, chronic studies showed that spinosad was not carcinogenic, mutagenic or teratogenic to mammals.58 Overall, spinosad has shown a significantly favorable improvement in its safety profile and therapeutic indices for mammals and other animals when compared with many other insecticides.18, 126

Several studies have found that spinosyn does not have a relatively long period of persistence in many parts of the environment.18, 126 Facile sunlight-based photolytic processes are a major route of aqueous degradation along with partitioning into organic matter and sediments with subsequent biotic degradation in the absence of light.127, 128 Spinosyns also did not show a lengthy persistence in soil and litter, presumably in large part due to facile degradation by soil organisms.128, 129, 130, 131 Spinosyns have also been found to undergo facile metabolism in several mammals and fowl.18, 132 Overall, the spinosyns are readily subject to a number of diverse degradative pathways and metabolic mechanisms that reduce their persistence in plants, animals and the environment.

Conclusion

Over 25 years have passed since research was initially begun on the spinosyns. During that period, many novel and unique results have been discovered from the research, development and commercialization of these remarkable natural products. Owing to numerous dedicated and persistent efforts from countless individuals, the spinosyns overcame many significant difficulties and obstacles in their discovery and development. As a result, they became a recent successful realization of the potential of natural products research for making truly new and important discoveries that would not have been achieved from other discovery programs. Such novel and valuable accomplishments can thereby justify the future time and resources that will be needed to further investigate natural products for their ability to provide different approaches and directions to discovering useful new products.

Just as previously demonstrated in Drosophila, the nicotinic acetylcholine receptor α6 is involved in the MOA of spinosyn against diamondback moths.133 A study of cross-resistance with spinosyn in tobacco budworm has been recently published.134 Efficacy of spinosad against cat fleas on dogs was also reported.135