Background
The artemisinin-derivatives, artemether, artesunate, arteether and dihydroartemisinin, are currently the most potent antimalarial medicines on the market. They are widely available in the different pharmaceutical dosage forms including tablets, injections, suppositories and dry powders [
1].
Since artemisinin and its derivatives are poorly water-soluble and are not very stable in solution, the preparations have to be formulated in the dry form for subsequent reconstitution into a wet suspension with water just before use. The dry powders for reconstitution are normally designed for children from 0–5 years of age, who are not able to swallow tablets. In the malaria endemic countries, living conditions are often poor, including scarce access to clean portable drinking water [
2]. As a result, microorganisms can easily thrive when the dry powder is reconstituted with poor quality water. In addition, children suffering from malaria, as well as AIDS or typhoid, have a weakened immunological system and are, therefore, more susceptible to other infections. Moreover, the drugs are packaged in multiple dose containers, making the preparation highly susceptible to contamination following frequent use. Hence, pharmaceutical preparations which need an aqueous vehicle such as syrups and powders for oral suspensions require safeguards from microbial contamination, which may affect product stability or infect the consumer. This is accomplished by the addition of antimicrobial agents in the formulation to destroy and inhibit the growth of those organisms that may contaminate the product during manufacture or use [
3].
The International Committee on Harmonization (ICH) guidelines [
4] requests that for submission of drug registration dossier on dry powders for oral suspensions, data should be provided for the content of the active pharmaceutical ingredient (API) as well as the type(s) and amount(s) of the preservative(s) used. In addition, the efficacy of the antimicrobial preservation should be demonstrated by challenging the reconstituted suspension in its final container with specified microorganisms. This implies that the preservative used in the dry powder must completely dissolve on addition of water to impart the preservation action.
Sources of this microbial contamination may include air and water, manufacturing equipment, manufacturing personnel and/or the consumer [
5]. Bacterial contamination of products through consumer use, has resulted in presence of mixed and harmful microbial flora in the product [
6].
Major studies on antimalarial formulations are limited to the active ingredients without mention of the preservatives when studied in syrups and dry powders. In view of the biological role that this excipient plays towards the maintenance of the preparation and the recovery of the patient, there is a dire need for greater attention and awareness directed towards the importance of preservation in paediatric formulations.
Several chemical preservative agents exist and have been widely employed in the cosmetic, food and pharmaceutical industries [
5]. For oral use, the choices of the preservatives are limited. These include benzoic acid (BA) C
6H
5COOH and sorbic acid (SA) C
5H
7COOH, which are generally effective to control mould and yeast growth, and the parahydroxybenzoic acid esters: methylparaben (MP) C
6H
4(OH)COOCH
3 and propylparaben (PP) C
6H
4(OH)COOC
3H
7, which are most commonly used to control bacterial growth due to their broad antimicrobial spectrum with good stability and non-volatility [
7]. MP and PP are usually used in combination as they possess a synergistic activity when used together. However, overuse of preservatives may cause allergic reactions hence, they should be shown not to be cytotoxic or sensitizing [
8,
9].
Recently, the artemisinin-derivative drugs have become a major target for counterfeiters. Fake and substandard versions of original brands have previously been reported in Southeast Asia [
10,
11] and now in Africa [
12]. The substandard copies were present in all dosage forms but most especially in the tablets and dry powders. In the latter, quality analysis should also be performed on the preservatives. No report has been published on efficacy of preservatives in artemisinin-like antimalarial drugs.
Thus, the aim of this study was (1) to identify the commonly used antimicrobial agents in the artemisinin-containing dry suspensions on the market, (2) study the dissolution profiles of these preservatives after reconstituting in water, (3) evaluate the activity of the preservatives by performing the preservative efficacy test (PET) on the wet suspension and (4) describe some simple analytical procedures for these analytes in dry powders. The different high performance liquid chromatography (HPLC) methods used were validated for each analyte.
Methods
Materials and reagents
Potassium dihydrogenphosphate and sodium hydroxide (both Ph. Eur. grade) were obtained from Merck (Darmstadt, Germany) and HPLC grade methanol and acetonitrile were supplied by Fisher Scientific (Leicestershire, UK). Glacial acetic acid was obtained from JT Baker (Deventer, The Netherlands) while ammonia (pro analysi) was supplied by Merck (Darmstadt, Germany). Methylparaben and propylparaben were obtained from Federa (Brussels, Belgium), while benzoic acid (pro analysi) was supplied by Merck (Darmstadt, Germany). Sorbic acid was bought from Certa (Braine l'Alleud, Belgium). De-ionized milli-Q water was used throughout the experiment.
Thin layer chromatography (TLC) for the identification of preservatives
Of the seven dry suspensions, only the Artenam® and Artesiane® samples indicated the type of preservative(s) used on the package insert. From the literature, the commonly used preservatives in oral aqueous pharmaceuticals were retrieved and used to identify the preservatives in the other samples. The TLC procedure described in the Ph. Eur. IV for the identification of parabens was initially tested to separate the four preservatives.
Ca. 100 mg of each of the reference preservative powder was weighed in separate 100-ml flasks and dissolved to the mark with methanol. The stationary phase was 10 cm × 20 cm RP-18 F
254S silica gel plates from Merck (Darmstadt, Germany). The initial eluent was composed of 70 volumes of methanol, 30 volumes of water and 1 volume of glacial acetic acid. Several other compositions were tested to efficiently separate the four components on a single plate (see Table
1). Five μl of each standard solution was manually spotted using a glass capillary pipette at 2 cm spot distance. The plates were then developed in Camag
® TLC tanks presaturated with mobile phase. Development time was dependent on eluent composition, but ± 30 min was sufficient for most. The plates were allowed to dry in a well ventilated room. Visualization was on UV at 254 nm with a Camag
® Universal UV Lamp (Muttenz, Switzerland).
Table 1
Mobile phase compositions for the separation of preservatives by TLC (detected at 254 nm)
CH3OH/H2O (80/20) | 0.70 | 0.57 | 0.68 | 0.69 (Faint spot) |
CH3OH/H2O/CH3COOH (70/30/1) | 0.47 | 0.28 | 0.47 | 0.50 (Faint spot) |
CH3OH/H2O/CH3COOH (80/20/1) | 0.75 | 0.67 | 0.75 | 0.75 |
CH3OH/H2O/CH3COOH (80/20/3) | 0.57 | 0.48 | 0.64 | 0.64 (Faint spot) |
CH3OH/H2O/NH3 (80/20/1) | 0.80 | 0.70 | 0.87 | Highly faint spot |
CH3CN/H2O/CH3COOH (95/5/1) | 0.88 | 0.81 | 0.84 | Highly faint spot |
UV spectrophotometry
To identify the preservatives in the other suspensions, methanol was added to each powder bottle, mixed and centrifuged at 3,000 rpm (g = 1,512) for 15 min. The supernatant was collected and appropriate dilutions were made in methanol. Spectra acquisition of the samples was done against a standard solution on a Uvikon 860 spectrophotometer (Kontron Instruments, Massachusetts, USA) connected to a Plotter 800 Integrator (Kontron Instruments, Massachussetts, USA). Pure methanol was used as the blank.
HPLC instrumentation
The chromatographic system for the preservatives (MP, PP, BA and SA) consisted of a Merck-Hitachi L-6000 pump, a Perkin-Elmer LC 90 UV spectrophotometric detector connected to a Merck-Hitachi D-2500 Chromato-Integrator. The stationary phase in each case was a reversed-phase Nucleosil® 120-4 C18 column, 125 mm long by 4 mm (i.d) and 5 μm particle size from Macherey-Nagel (Düren, Germany) except for sorbic acid where a Lichrospher®250 × 4 mm, 5 μm particle size column from Merck(Darmstadt, Germany)was used. The eluent for the parabens consisted of an acetonitrile : KH2PO4(0.05 M, pH 5.0) buffer (300:700, v/v) mixture. The mobile phase of sorbic acid was composed of a mixture of acetonitrile : water : KH2PO4(0.05 M, pH5.0) buffer,(100:690:240, v/v/v)and benzoic acid was separated using acetonitrile :KH2PO4(0.05 M, pH 5.0) buffer(100:900, v/v) mixture. Detection of MP and PP was achieved on UV at 254 nm, 290 nm for sorbic acid and 226 nm for benzoic acid. All analyses were done isocratically at a flow rate of 1.0 ml/min and 20 μl of each sample was injected. In all experiments, the buffer was adjusted to there quired pH with sodium hydroxide and filtered using a 0.45 μm pore size membrane filter before use.
Standard solutions preparation
A bulk powder mixture comprising of ca. 0.08% MP and 0.02% PP was prepared and from this mixture about 50 mg was accurately weighed in a 50-ml flask. This was completely dissolved to the mark with pure methanol. The solution was then diluted (100x) with the same solvent for analysis. Sorbic acid standard solution was prepared by weighing ca. 160 mg of it and dissolving in 50 ml methanol. Appropriate dilutions were then made, first 10x in methanol : water (4 : 1, v/v) mixture and then 2.5x with the mobile phase for injection. Benzoic acid standard was prepared by accurately weighing 60 mg of it in a 50-ml volumetric flask and dissolving to the mark with a methanol : water (900 : 100, v/v) mixture. From this a 20x dilution was made with a methanol : KH2PO4 (0.05 M, pH 5.0) buffer (50:50 v/v).
Preservative content in dry powders
All powders analysed in this study were anonymously obtained from pharmacies within Nairobi in Kenya (East Africa). An Artenam® semi-industrial batch dry powder suspension containing artemether (180 mg/60 ml) was added to the study. From each product the following were noted: type and dose of active ingredient and type of preservative (if indicated) and registration status. All analyses were performed before the expiry dates of the product.
Powder in each bottle was shaken to free the particles. For the dihydroartemisinin dry powders, exactly 200 ml of methanol : water (80 : 20, v/v) mixture was added to reduce the influence of the matrix and powder volume on the analysis. This solvent mixture was necessary to dissolve both the active and the preservative in order to use the content of the same bottle for both analyses. For the artemether dry powders, exactly 200 ml of pure methanol was added to the content. All the bottles were then thoroughly mixed and left on the shaking apparatus for at least 1 hour followed by ultrasonication for 15 min. Part of the suspension was transferred to 5-ml Falcon®tubes and centrifuged at 3,000 rpm (g = 1,512) for 15 min.
Dissolution of preservatives in the reconstituted suspensions
The instructions described by each manufacturer were followed for reconstitution. Milli-Q water was added to each powder, well mixed till complete dispersion and part of the suspension was taken to determine its pH. From the rest a suitable volume was transferred to Falcon® tubes and centrifuged at 3,000 rpm (g = 1,512) for 15 min. For the more viscous suspensions, the centrifugation step was repeated on the supernatant. The density of the supernatant was measured and subsequent volumes were determined by sample weighing. Appropriate dilutions of the supernatant were done for HPLC analysis at the following time points: immediately after reconstitution (t0), 6 hours, 24 hours, 4 days and 7 days respectively; the maximum period necessary for a complete treatment of severe malaria and during which the suspension is supposed to be stable.
Preservative efficacy test
The method described in the European Pharmacopoeia IV 5.1.3 'Efficacy of Antimicrobial Preservation' was used [
3]. The test consisted of challenging the reconstituted suspensions in their final containers with a prescribed inoculum of the following micro-organisms:
Pseudomonas aeruginosa ATCC 9027,
Staphylococcus aureus ATCC 6538,
Escherichia coli ATCC 8739,
Candida albicans ATCC 10231,
Zygosaccharomyces rouxii NCYC 381 and
Aspergillus niger ATCC 16404. The inoculated preparations were then stored at ambient temperature and samples were withdrawn at specified time intervals and the remaining micro-organisms counted.
Discussion
Artemisinin and its semi-synthetic derivatives are currently the most effective antimalarial compounds on the market. The dry suspension preparations of these drugs are of particular importance since they are specifically made for children (though the dose can also be adapted to an adult patient). This is a very vulnerable age group and more precaution is, therefore, necessary in formulating their medicines. In all such preparations a suitable preservative has to be added. In the tropics, where temperatures tend to be high in addition to high relative humidity, microbial contamination of the reconstituted suspension (and possible patient co-infection) can be common. In fact, in view of the possibility of using contaminated drinking water, most of the drug manufacturers advised that only boiled and cooled water should be used to reconstitute the suspension.
Regulatory law requires that preservatives must be listed by their common or usual names on ingredient labels of all drugs that contain them. Most manufacturers failed to indicate the type of preservative and the composition of other excipients in the formulation. This practice shades vital drug information, which is necessary for the patient, medical practitioners, researchers and the regulatory authorities.
It was not possible to use TLC alone to identify the preservatives present in the preparations due to the difficulty in separating methylparaben from sorbic acid as their R
Fvalues were nearly always the same (Table
1). With normal phase plates similar separation problems were encountered. The UV lamp used in spot visualization was set at two standard wavelengths only, 254 nm and 366 nm hence, the faint spots observed with benzoic acid would probably be due to its low absorption at 254 nm (λ
max BA = 226 nm).
It is unclear what the recommended concentration of a preservative in a dry suspension is supposed to be. Nothing is mentioned in the United States Pharmacopoeia (USP) or the European Pharmacopoeia (Ph. Eur.) on the actual limits necessary hence, this leaves room for the formulators to employ different amounts of the same preservative; sometimes to detriment of the patient. This disparity in concentration is clearly observed in all the products (Table
2). The total amount of a preservative present in a dry powder is required to be available in the wet suspension. None of the paraben formulations met this criterion. In some drugs, values containing as low as 30% only of preservative were released after reconstitution. This leaves the drug susceptible to contamination. The ICH recommends that content limits of the preservative of between 90–110% at release should be acceptable. However, Ofner III et al [
15] suggested that degradation of the preservative is acceptable as long as sufficient preservative is present to maintain effectiveness. To accomplish this, the use of the right type and quality of the preservative is primordial. For instance, esters of parahydroxybenzoic acids are slightly soluble in water and there is the danger that in the dry powders they may not dissolve fast enough after adding water. For such preparations, their acid salts such as sodium alkylparabens are preferred. Because the parabens took several days to reach their end concentration in the wet suspension, this may suggest that only the acid form of the preservative was used. Secondly, 100% of the dissolved preservative could not be retrieved due to the possibility of preservative adsorption on the solids and/or complex formation on the macromolecules in the suspension such as suspending agents [
16]. Studies have shown that parabens adsorb to the surface of the container-closure system especially plastic containers. The latter are commonly employed in paediatric formulations [
17]. All products used this packaging except the Artexin
® preparation which employed a brown bottle packaging. Due to the possibility of the interactions mentioned above, only the free fraction of the preservative can be active. Thus, the formulator has to be able to strike a balance between a level high enough to pass the preservative efficacy test and low enough to prevent adverse reactions.
The efficacy of a preservative depends not only on its concentration but also on the pH of the suspension. For preservatives that are carboxylic acids, only the un-ionized species is microbicidal. The pK
a of such preservatives therefore determines the pH range in which the preservative is effective. The antimicrobial activity of the parabens, benzoic acid, sorbic acid and others certainly decreases as pH increases past their respective pK
a [
5]. It is, therefore, possible that though Artexin
® contained an high amount of benzoic acid (0.148%), its antimicrobial efficacy was not adequate since the pH of the reconstituted suspension of 5.90 exceeded the pK
a of BA. This high pH dissociates the acid into the salt form leaving only a small undissociated fraction. On the other hand, Santecxin
® contained a very low amount of benzoic acid (only 0.031%) which probably was insufficient to impart the preservative's activity. The pH of all paraben formulations (Artesiane
®, Gvither
® and Alaxin
®) was lower than their pK
a ; hence inadequate antimicrobial efficiency could not be due to chemical dissociation. Though the Gvither
® sample contained the least dissolved parabens, its preservative efficacy test passed the requirements. This is probably due to the very high amounts of these substances present in the original formulation (0.178% MP and 0.057% PP respectively).
Though there are not many antimalarial dry powders on the market, a more prospective and large scale study involving samples collected in different endemic regions is necessary to ascertain the impact of preservation on the products. This initial study portrays the importance of preservation in aqueous antimalarial compounds.
Conclusion
The high number of failures of the artemisinin-derivatives dry suspensions with respect to their antimicrobial preservation suggests that the surveillance of the marketed drugs may be ineffective in Kenya.
Effective preservation of paediatric formulations developed in multi-dose containers is necessary, as it contributes to the microbiological stability of the suspension as well as safeguard patient infection due to the formulation. Especially for children, paediatric medicines requiring a water phase need strict control on the content and efficacy of both the active ingredient as well as the preservative prior to registration. Above all, monitoring should continue after the drugs are on the market.
Authors' contributions
MAA participated in the study design, analysis and interpretation of data and wrote the manuscript
KDC participated in the conception, experimental analysis of the study and revision of the manuscript
JPV participated in the overall supervision of the study and critically revised the content of the paper.