Nasal septal perforations (NSP) are a severe problem to many patients and present a distinct challenge to the otolaryngology-head & neck surgeon. The condition can be caused by trauma to the nose, extensive nasal surgery or chronic disease, although in many cases the cause remains idiopathic [
1,
2]. In a population-based study from a Swedish community the prevalence of NSP was 0.9% among inhabitants over the age of 20 years [
3]. Some persons with NSP have no symptoms at all from their perforation, whereas others have distressing symptoms affecting their quality of life. Nasal septal perforations can carry symptoms such as nasal crusting and recurrent epistaxis, pain and nasal obstruction. Conservative treatment with nasal saline douching and emollients can relieve symptoms and slow down the growing-pace of the perforation. Surgical repair of the perforation is the optimal treatment but it holds a risk of re-perforation. Also, local conditions in the nose or the patient’s general state of health may render surgery of NSP difficult. Nonsurgical closure of nasal perforation can be achieved with a preformed or a custom-made prosthesis [
1]. In a classic report from the Mayo Clinic in 1979 Facer and Kern describe the use of Silastic buttons inserted transnasally into a perforation of the nasal septum [
4‐
6]. Initially the button they used was hand carved from a block of Silastic, but later they developed the first preformed nasal button with two flanged sides about 1 mm in thickness and a central 3 mm wide axle having a diameter of 5 mm. In the referred study the prosthesis remained in place in 70% of the patients at a follow-up 9 months to 6 years after the insertion. Commercially available prefabricated septal buttons are probably the most commonly used. They are cost-effective but although they can be modified they are limited by imprecise fit. Treatment with a custom-made prosthesis has been proposed since 1951 [
7]. Several techniques have been described for making custom-made septal obturators. Kern et al. [
4] described placing a piece of paper in one nasal chamber, while outlining the perforation via a cotton carrier dipped in thimerosal. Zaki [
8] used mould material on a cotton swab or tongue blade to make an impression of the perforation from which a polished, heat-cured acrylic button was made. In 2006, Federspil and Schneider [
9] describe the fabrication of a custom-made silicone button with the aid of an intranasal cast. Price et al. [
10] suggested in 2003 the use of computed tomography for constructing nasal septal buttons.
In this report, we present a method of making a custom-made nasal septal prosthesis by using a detailed alginate mould of the perforation to fabricate a button in medical silicone. We also report the outcome of this treatment as revealed by a follow-up study.